The ZR engine family is a new generation of engines introduced in 2007 by Toyota Motor Corporation.All engines in the ZR family are 4 cylinder engines with displacement varying from 1.6L to 2.0L .All engines in this engine family are also equipped with Toyota's new technology of Dual VVT-i (Dual Variable Valve Timing-intelligent) that optimizes both intake and exhaust valve timing. It also debuts Toyota's new 'Valvematic' system

1. Toyota 1ZZ-FE, 3ZZ-FE Engine Repair Manual (RM1099E) ENGINE Toyota. This manual is made in accordance with SAE J2008. Generally repair operations can be.
2. The Toyota 1ZR-FE is a DOHC, 16-valve, 1.6 L (1598cc) engine equipped with dual VVT-i. This engine is available with either manual gearbox (5 Speed) or a 'multi-mode' manual transmission (MM-T 5 Speed). For the Corolla Altis, the available transmission options are the manual gearbox (6 speed) or a 4 speed gate type automatic.

TOYOTA ALTIS CARS FOR SALE FROM VERIFIED DEALERS LOWEST PROMO PRICE 100 GUARANTEED' 'Toyota ZR engine Wikipedia May 5th, 2018 - 1ZR FE The Toyota 1ZR FE is a DOHC 16 valve 1 6 L 1598cc engine equipped with dual VVT i This engine is available with either manual gearbox 5 Speed or a multi 1 / 3. A 132 horsepower 1.8-liter engine (2ZR-FE) served as the base unit, but most people opted for the bigger and more powerful 2.4-liter 2AZ-FE, pushing out 158 horsepower. Both engines were offered with either a five-speed manual or a choice of auto, a 4-speed in the case of the 2ZR-FE and a five-speed in the case of the 2AZ-FE.

1ZR-FE

The Toyota 1ZR-FE is a DOHC, 16 valve, 1.6L (1598cc) engine equipped with Dual VVT-i.This engine is available with either manual gearbox or a 'multi-mode' transmission.Output for this engine is rated at 124 hp (92 kW) at 6000 rpm and 116 lb·ft (157 N·m) of torque at 5200 rpm gross.

• Specs:
• Engine type : In-Line 4-cylinder DOHC-16 valve
• Bore x Stroke : 80.5 x 78.5 mm
• Compression Ratio : 10.2:1

Toyota 1zr Fe Engine Manual Transmission

• Applications:
• Toyota Corolla/Auris
• Toyota Vios (China only — quoted as 87kW/6000rpm)

2ZR-FE

The Toyota 2ZR-FE is a DOHC, 16 valve, 1.8 L (1797 cc) engine also equipped with Dual VVT-i.This all-new engine is now replacing the 1ZZ-FE engine in most applications.Output for this engine is rated at 132 hp (98 kW) at 6000 rpm and 128 lb·ft (174 N·m) of torque at 4400 rpm for the Corolla, Matrix, and Vibe and 128 hp and 126 lb ft of torque in the Scion xD.

• Specs:
• Engine Type : In-Line 4-cylinder DOHC-16 valve
• Bore x Stroke = 80.5 x 88.3 mm
• Compression Ratio : 10.0:1
• Weight : 97 kg (without fuel)

Toyota 1zr Fe Engine Manual For Sale

• Applications:
• Toyota Yaris TS
• Toyota Matrix/Pontiac Vibe (2009-)

2ZR-FAE

The Toyota 2ZR-FAE is a DOHC, 16 valve, 1.8 L (1797 cc) engine also equipped with Dual VVT-i and 'Valvematic' system.This all-new engine is now replacing the 1ZZ-FE engine in most applications.Output for this engine is rated at 147 hp (110 kW) at 6400 rpm and 132 lb·ft (179 N·m) of torque at 4000 rpm for the Avensis.

3ZR-FE

The Toyota 3ZR-FE is a 2.0 L (1,986cc) DOHC, 16 valve engine with Dual VVT-i.

• Specs:
• Engine type : In-Line 4-cylinder DOHC-16 valve
• Bore x Stroke : 80.5 × 97.6 mm
• Compression Ratio : 10.0:1
• 143 PS (105 kW) at 5,600 rpm
• 194 Nm (19.8 kg.m) of torque 3,900 rpm
• 31.5 mpg
• 13.4 km/L fuel consumption (10-15 Japanese test cycle)

• Applications:
• 2007 Toyota Voxy
• 2007 Toyota Noah

3ZR-FAE

Toyota's newest addition to the ZR series is the 3ZR-FAE. It is a 2.0 L (1,986cc) DOHC, 16 valve engine with Toyota's new variable lift intake technology dubbed 'Valvematic'.

• Specs:
• Engine type : In-Line 4-cylinder DOHC-16 valve
• Bore x Stroke : 80.5 × 97.6 mm
• Compression Ratio : 10.0:1
• 158 PS (155 hp/116 kW) at 6,200 rpm
• 144 lb·ft (195 N·m) of torque 4,400 rpm
• 33 mpg
• 14.2km/L fuel consumption (10-15 Japanese test cycle)
• 164 g/km of CO² emissions

Links

• [News Release 27 June 2007, Toyota Launches Fully Redesigned Voxy and Noah]
• [Toyota reveals new Valvematic technology for ZR engine family]
• [Toyota China Vios Site]

Cylinder Head Gasket: Service and Repair
Installation

2ZR-FE ENGINE MECHANICAL: CYLINDER HEAD GASKET: INSTALLATION

INSTALLATION

1. INSTALL CYLINDER HEAD GASKET

(a) Place a new gasket on the cylinder block surface with the Lot No. stamp facing upward.

NOTICE:
-

Remove any oil from the contact surface.

-

Make sure that the gasket is installed in the correct direction.

2. INSTALL CYLINDER HEAD SUB-ASSEMBLY

HINT: The cylinder head bolts are tightened in 2 progressive steps.

(a) Apply a light coat of engine oil to the bolt threads and the area beneath the bolt heads that come in contact with the washers.
(b) Install the bolts and plate washers to the cylinder head.

Toyota 1zr Fe Engine Manual

NOTE: Do not drop the washers into the cylinder head.

(c) Using several passes, uniformly install and tighten the 10 cylinder head set bolts and plate washers with a 10 mm bi-hexagon wrench in the

order shown in the illustration.

Torque: 49 Nm (500 kgf-cm, 36 ft-lbf)

(d) Mark the front side of the cylinder head bolts with paint.
(e) Retighten the cylinder head bolts an additional 90°, then once more 45° as shown in the illustration.
(f) Check that the paint mark is now at a 135° angle to the front.

3. INSTALL VALVE LASH ADJUSTER ASSEMBLY See: Service and Repair/Overhaul/Reassembly
4. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY See: Service and Repair/Overhaul/Reassembly
5. INSTALL NO. 1 CAMSHAFT BEARING See: Camshaft, Lifters and Push Rods/Camshaft/Service and Repair/Installation
6. INSTALL NO. 2 CAMSHAFT BEARING See: Camshaft, Lifters and Push Rods/Camshaft/Service and Repair/Installation
7. INSTALL NO. 2 CAMSHAFT See: Camshaft, Lifters and Push Rods/Camshaft/Service and Repair/Installation
8. INSTALL CAMSHAFT See: Camshaft, Lifters and Push Rods/Camshaft/Service and Repair/Installation